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COMMANDER-500 Welding Machine

The ARC 500 COMMANDER Welding Machine is a high-performance heavy-duty IGBT module-based inverter welder. Designed for industrial applications, it features an inbuilt Voltage Reduction Device (VRD), reducing welding voltage to a safe level (<36V) when the arc strikes from 89V. This innovation prevents electrode sticking and ensures instant arc strikes, delivering superior performance and safety

Key Features

  • Advanced IGBT Technology:
    • Equipped with a robust IGBT control system for stable and efficient operation.
    • Delivers smooth and reliable welding performance with high arc stiffness.
  • Inbuilt Voltage Reduction Device (VRD):
    • Welding voltage reduces to <36V after arc striking to prevent electrode sticking.
    • Ensures operator safety and enhanced welding precision.
  • High Efficiency and Power:
    • Rated current up to 500A with a wide current range of 50A to 500A.
    • Rated Duty Cycle: 100% at 390A, 60% at 500A, enabling continuous operation for demanding tasks.
  • User-Friendly Design:
    • Adjustable knobs for precise output control.
    • Compact and lightweight design for easy mobility and setup.
  • Industrial Durability:
    • Designed for a wide range of materials, including carbon steel, cast iron, stainless steel, copper, and alloys.
    • Enclosure protection class IP21S for reliable performance in tough environments.
  • Energy-Efficient:
    • Achieves efficiency ≥85%, reducing energy consumption.
    • High power factor (COSφ = 0.99) ensures optimal energy utilization.

Technical Specifications

Parameter Unit ARC 500 COMMANDER
Output
No-load Voltage V 76
Working Voltage V 22-40
Rated Welding Current A 500
Current Range A 50-500
Rated Duty Cycle % 100% @ 390A / 60% @ 500A
Input
Phases Phase 3
Frequency Hz 50/60
Supply Voltage V 415
Rated Input Current A 26
Maximum Effective Input Current A 20
Rated Input Capacity kVA 24
Efficiency % ≥85%
Power Factor (COSφ) 0.99
Protection and Build
Insulation Class H
Protection Class IP21S
Weight kg 25
Dimensions (L×W×H) mm 510 × 250 × 483

Application

  • Industrial Fabrication: Welding for large-scale fabrication projects.
  • Construction: Ideal for structural welding in construction sites.
  • Heavy Equipment Repair: Reliable for maintenance and repairs.
  • Pipeline Welding: Suitable for demanding pipeline construction and repair tasks.

Benefits

  • Enhanced Arc Strength: Superior arc stiffness for cleaner and stronger welds.
  • Safety-Driven Design: VRD minimizes risk during operation, ensuring user safety.
  • Cost-Effective: High efficiency and reduced energy consumption lower operational costs.
  • Durability: Designed for rugged industrial use with advanced protection features.

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